Highlights from FDA's Analytical Test Method Validation Guidance

June 25, 2024

Recently, the FDA updated a long-standing, decades old guidance on analytical test method validation based on revisions of the ICH Q2(R2) guidelines. Traditional test method validation requirements have been streamlined and altered to both provide flexibility on new types of multivariate and non-linear analytical test methods, and to focus on the validation-critical parameters that show that the method is reliable during routine use.

Overview of FDA’s Updated ICH Q2(R2) Guidelines

Table 1: Changes to ICH Q2

Validation Characteristics (ICH Q2 and ICH Q2(R1))

New Validation Characteristics (ICH Q2(R2))

Specificity

Specificity/Selectivity

Linearity

Range (includes handling of non-linear responses)

Accuracy

Accuracy/Precision

Precision (repeatability, Intermediate precision, and reproducibility)

Range

Major Changes in Revision 2

Quantitation Limit

1. Robustness and system suitability acceptance criteria determination now incorporated into method development

Detection Limit

2. Added criteria for Multivariate test methods

Robustness

3. Update method transfer requirements to require partial of full revalidation at receiving site

What has not changed is the expectation that a test method is thoroughly developed and suitable for routine use. Test methods should have a defined purpose and measure some critical characteristic(s) of the drug substance or product. Validation protocols and pre-defined acceptance criteria should be written prior to validation. Analytical test method validations must be completed prior to NDA submission and prior to characterization and release of the pivotal clinical trial materials used in Phase III clinical studies.

Changes from the guidance include:

  1. Refocusing on the critical validation parameters of:
    1. Specificity/Selectivity
    2. Range
    3. Accuracy/Precision
  2. Test method robustness and sample/reagent stability (formerly, validation criteria) should instead be emphasized and demonstrated during method development on a case -by-case basis or should be made available upon request. Robustness testing should show the reliability of an analytical procedure in response to deliberate variations in analytical procedure parameters as well as the stability of the sample preparations and reagents for the duration of the procedure.
  3. Stability indicating properties of the test are demonstrated in the specificity/selectivity section by analysis of degraded samples, spiked samples, stress studies, and/or aged products.
  4. The reportable range of the test method should encompass the upper and lower end of the specification limits (see Table 2, below).
  5. Analytical test method transfer now requires partial or full revalidation at the receiving site; co-validation can still be used.
  6. Allows for validation of multivariate analytical procedures (e.g. spectra with many wavelength variables)
    • Calibration data are used to create the calibration model
    • Test data are then used to estimate the model’s performance
    • Model validation uses a set of independent samples to validate the model
    • For example, on a spectral ID method (FTIR) a well characterized reference standard is used to establish a calibration spectrum. During validation test samples of both the reference material, a representative sample of the material, and one or more materials that differ from the analyte are analyzed to demonstrate the discriminative ability of the library model and changes in the spectrum.

Table 2: Newly Defined Analytical Test Method Ranges 

Use of Analytical Procedure

Low End of Reportable Range

High End of Reportable Range

Assay of a Product

80% of declared content or 80% of lower specification acceptance criterion

120% of declared content or 120% of the upper specification acceptance criterion

Potency

Lowest specification acceptance criterion -20%

Highest specification acceptance criterion +20%

Content Uniformity

70% of declared content

130% of declared content

Dissolution

Immediate Release

    • One Point Specification
    • Multiple Point Specification

 

    • Q-45% of the lowest strength
    • Lower limit of reportable range (as justified by the specification) or quantitation limit (QL), as appropriate

 

 

    • 130% of declared content of the highest strength

Modified Release

Lower limit of reportable range (as justified by the specification) or quantitation limit (QL), as appropriate

Impurity1

Reporting threshold

120% of the specification acceptance criterion

Purity (as% area)

80% of the lower specification acceptance criterion

Upper specification acceptance criterion or 100%

1Where assay and impurity are performed as a single test and only one standard is used, linearity should be demonstrated for both the reporting level of the impurities and up to 120% of the specification acceptance criterion for assay.

FDA’s Focus on Critical Validation Parameters

Selectivity/Specificity

Tests should show an absence of interference from other substances and be specific to the target analyte. A lack of specificity can be compensated in some cases by utilizing a combination of two or more procedures. For example, denaturing gel electrophoresis may separate a protein monomer from a covalently linked dimer. However, non-covalently linked aggregates may need a secondary assay to quantitate. In some cases where the analytical technology is specific (NMR, MS, etc.), additional experimental studies may not be required if justified.

Required for: ID tests, Assay, Purity, and Impurity tests

Range

The range of the assays must cover both the upper end and lower end of the specification limits and typically represent the highest and lowest sample concentrations where the procedure produced reliable results. For linear responses, the guidance is unchanged with predefined correlation coefficients, y-intercept, and slope of the regression lines still being required.

One significant change to the new guidance document is the incorporation of nonlinear responses. In these cases, a model or function describes the activity/concentration present and correlates it to the response. For example, many immunoassays show S-shaped responses rather than a linear response.

If the measure of the analyte is close to the lower range limit of the procedure (e.g., Impurities) the limit of quantitation and limit of detection should be established.

Required for: ID tests, Assay, Purity, and Impurity (both limit and quantitative) tests

Accuracy and Precision

Accuracy and precision of the assay can be evaluated independently or in a single study. Accuracy should be established across the range for the analytical procedure. Recovery studies of a known quantity of the analyte in the sample matrix are typically used. Triplicate samples at three different concentrations are analyzed at covering the range of the test method.

One change to the accuracy validation criteria is for multivariate analytical procedures. The test method should be evaluated for the root mean square error of prediction (RMSEP). If RMSEP is found to be comparable to acceptable root mean square error of calibration, then this indicates that the model is sufficiently accurate when tested with an independent test set. Qualitative applications such as classification, misclassification rate, or positive prediction rate can be used to characterize accuracy.

Precision, with its evaluation of repeatability, intermediate precision, and reproducibility (if greater than one laboratory) are primarily unchanged. Multivariate analysis precision is evaluated with the routine metrics of RMSEP above.

Required for: ID tests, Assay, Purity, and Impurity (quantitative) tests

Where ProPharma's Regulatory Sciences Experts Can Assist

ProPharma’s team of chemistry, manufacturing, and controls (CMC) experts have over 50 years of cumulative experience and can assist our clients in both reviewing the content of their analytical test method validations per the new expectations as well as authoring the relevant FDA submissions. Our reviews are extremely thorough, going in-depth to make sure that the conclusions listed in the report are evidence-based, data-driven, and will hold up to scientific and regulatory scrutiny.

Interested in learning how we can help with your regulatory and CMC-related regulatory needs? Our team of expert regulatory consultants is here to help.

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